Woodcraft

Woodcraft Techniques

Into the world of wood, its fascinating crafts techniques and the incredible versatility it offers.
Our collection features some of the most diverse and timeless pieces, from handcarved textures used for boiserie, tables and cabinets alike to steam bent wood.
Our network of craftsmen offer wholly handcrafted wood materials which are certified for quality, originality and precise workmanship.

Hand Carving

Hand carving is a disappearing art in which the sculptor carves from a monolithic block of wood and then finishes the surface with the gauge.
A unique technique perfected by our craftsmen is the use of reconstructed blocks. These are assembled wood pieces which are interlocked together following the direction of the grain, in order to obtain a single block which can be carved to make structures with various functions.
All our finishes are executed by hand. The surface textures are all created by hand and by the movement of the gauge

BY GIUSEPPE RIVADOSSI

HABITO

"How we operate, this language we speak and we refine in our workshop, is part of the great language of humanity that each person can find within themselves; to practice it in our jobs and our lives is an always renewed pleasure for us.
For us, every project is a challenge for man and his humanity. Respect and consistency in our use of the raw material speaks of our loyalty to our roots. Every one of our works is an offering from the hands of one man to those of another.
We work in the knowledge that our deep intentions shape our future."

BY GIUSEPPE RIVADOSSI

HABITO

"How we operate, this language we speak and we refine in our workshop, is part of the great language of humanity that each person can find within themselves; to practice it in our jobs and our lives is an always renewed pleasure for us.
For us, every project is a challenge for man and his humanity. Respect and consistency in our use of the raw material speaks of our loyalty to our roots. Every one of our works is an offering from the hands of one man to those of another.
We work in the knowledge that our deep intentions shape our future."

CARVING FROM A BLOCK

Vertical Grain

Carving from a block is a primordial technique that goes back to Stone Age tools. This near-instinctive technique has developed over the centuries, mainly among sculptors. We fashion our structures and cabinets by assembling the pieces following the direction of the grain, in order to obtain a single block which can be carved to make structures with various functions. From this new technique comes a new appearance and a new, primordial beauty.

CARVING FROM A BLOCK

Interlocking

The snap-fit technique allows to build more complex structures. As the assembly method most in tune with the physiology of wood, this technique is used to create constructions that are strong yet light. Each interlocking piece can be prepared with the help of a cnc or traditional saws.

Window Technique

The Window technique derives from the interlocking method.
It is used to generate more stable structure when the wood used is particularly fibrous.
The assembling of these small window-shaped elements, joined by a hidden core, gives body to efficient structures with a new image.

Steam Bending

Steam bending involves using steam to facilitate bending and shaping wood objects. This technique has been used for centuries, the Ancient Egyptians used it to create chariots for transportation and military use. Today, steam bending remains an ecological and highly-skilled way to manipulate and shape objects. Wood is placed in a steam-heated retort to make it pliable enough to bend. The piece is then bent around a former to provide the right shape for the furniture or piece designed. Different techniques are used dependent on the species and thickness of the wood, the depth of the bend or the shape required.

GEBRUDER THONET VIENNA

STEAM BENDING &
VIENNA STRAW

Michael Thonet observed that fresh wood is more flexible than dry wood: from this observation, Thonet tested the bending of the wood sheets packets, dipped in boiling glue and then dried into rigid forms. This solution, however, did not guarantee the strength of the product, because of the precarious nature of the adhesive. In 1842, Michael Thonet got the patent of the process that made him famous throughout the world: the wooden strips (the beech-wood, by far the favourite for its long, smooth and node less fibres) are turned, placed in an autoclave to absorb humidity, bend with force and fixed in metallic moulds, and then dried; for the finishing touch of the pieces, the “Viennese straw” mounting was followed, another element which became a distinctive feature for the company.

GEBRUDER THONET VIENNA

STEAM BENDING &
VIENNA STRAW

Michael Thonet observed that fresh wood is more flexible than dry wood: from this observation, Thonet tested the bending of the wood sheets packets, dipped in boiling glue and then dried into rigid forms. This solution, however, did not guarantee the strength of the product, because of the precarious nature of the adhesive. In 1842, Michael Thonet got the patent of the process that made him famous throughout the world: the wooden strips (the beech-wood, by far the favourite for its long, smooth and node less fibres) are turned, placed in an autoclave to absorb humidity, bend with force and fixed in metallic moulds, and then dried; for the finishing touch of the pieces, the “Viennese straw” mounting was followed, another element which became a distinctive feature for the company.

WOOD BENDING

Wood bending is dependent on the species and thickness of the wood, the depth of the bend or the shape required. A number of bends in one piece of timber, for instance, will require hand bending, while a single shallow bend can be achieved using radio frequency bending. Our partner artisans at Ercol carry out 3 forms of bending to maintain the best finish on all pieces: steam bending, hand bending and radiofrequency bending. The back bow of the Evergreen armchair, for instance, has 4 bends in one length of timber. This requires hand bending by 2 men working in unison to ensure the same pressure is applied from both ends. This is the best way to achieve the correct bend on this piece. After this process, the wood needs to stay in the former overnight to dry out in the kiln as with any of the steam bending by hand or machine.

WOOD BENDING

Wood bending is dependent on the species and thickness of the wood, the depth of the bend or the shape required. A number of bends in one piece of timber, for instance, will require hand bending, while a single shallow bend can be achieved using radio frequency bending. Our partner artisans at Ercol carry out 3 forms of bending to maintain the best finish on all pieces: steam bending, hand bending and radiofrequency bending. The back bow of the Evergreen armchair, for instance, has 4 bends in one length of timber. This requires hand bending by 2 men working in unison to ensure the same pressure is applied from both ends. This is the best way to achieve the correct bend on this piece. After this process, the wood needs to stay in the former overnight to dry out in the kiln as with any of the steam bending by hand or machine.

LATHE & CNC

Turning

A lathe is a machine that rotates an object around his axis while a tool executes actions such as cutting, sanding, knurling and drilling. While technologies have enabled the craft to program CNC lathe which completes all the operations alone, many craftsmen operate the lathe by hand. Is the hand of the maker in this case that guides the tools while the wood spin along its axis. The woodturning accentuates the surface and creates objects of curvature like bowls, columns, etc.

5 AXIS

CNC Machine

CNC machines are the most advance technology to carve and cut wood, able to create complex designs. The term “5-axis” refers to the number of directions in which the cutting tool can move. The abrasive tool attached to the robot arm can be adjusted to the detail that the carving needs to reach.

MARQUETRY

Inlay

In Marquetry pieces of wood, ivory, metal and other materials are cut to form an intricate design that is applied as a veneer to a furniture surface. Inlay instead are crafted by the creating cuts out on a solid piece of wood which are then filled in with other materials, producing a seamless surface.

GLIDING

Foglia D'Oro

Gilding is a decorative technique where a very thin layer of gold is applied on the wood surface. Traditional water gilding is the most difficult and highly regarded form of gold leafing. It has remained virtually unchanged for hundreds of years and is still done by hand.

Wicker /  Rattan / Cane / Bamboo / Reed / Midollino

Wicker is a traditional woven technique used to produce furniture made of reed, rattan, cane, bamboo or synthetic wicker. Rattan is a naturally fast-growing vine originated from Southeast Asia and it's among the strongest woods, ideal to craft very durable pieces. Its skin can be peeled off to produce Cane and utilized for weaving purposes. Cane is very smooth and resistant while Reed, produced with the inner core of rattan, is very porous and it's therefore used in weaving wicker furniture and basketry. The fast rate of growth of rattan makes it a highly renewable material.